ZAIPUT LIQUID/LIQUID SEPARATIONS

Create Your Custom Cannabinoid Separation

ZAIPUT LIQUID-LIQUID SEPARATIONS MODULES

Create Your Custom Cannabinoid Separation

ENABLE YOUR PROCESS

  • Innovative Counter Current-LLE Enables Separations of Cannabinoid Isomers and Cannabinoids From Each Other With Process Tailor Suited to Your Needs
  • Adaptable Multi Use Tool for Your Separations
  • Streamline and Simplify Your Process
  • THC Remediation
  • Fractionation of Cannabinoids & Terpenes
  • Post-Reaction Cleanup
  • Liquid-Liquid Extraction

ENABLE YOUR PROCESS

  • Innovative Counter Current-LLE Enables Separations of Cannabinoid Isomers and Cannabinoids From Each Other With Process Tailor Suited to Your Needs
  • Adaptable Multi Use Tool for Your Separations
  • Streamline and Simplify Your Process
  • THC Remediation
  • Fractionation of Cannabinoids & Terpenes
  • Post-Reaction Cleanup
  • Liquid-Liquid Extraction
zaiput ms 200

The Zaiput line of liquid-liquid separation modules allows for operators to rapidly and scalably test, refine, and industrialize new cannabinoid separations processes for their business.

INLINE CONTINUOUS SEPARATIONS

  • A New Approach To Liquid-liquid Extractions And Separations
    This system's unique patented separators provide continuous liquid-liquid separations and extractions by leveraging differences in wetting properties of the liquids onto a porous membrane.
    Scalable, modular separations make the Zaiput approach optimally adaptable and cost effective.
  • Solves Key Challenges in Other Equipment
    Eliminates the need for large or complicated columns, centrifugal extractors, and mixer-settlers
    . Zaiput separators provide instantaneous, complete separation. No need for electronic apparatus for agitating parts or online process control.
  • Reduces Cost and Increases Capabilities
    Zaiput separators are tightly engineered to be small with less moving parts, making maintenance cost minimal. Simplicity and elegance in design reduce headaches and save money. Achieve your goals with confidence in the efficiency of your process.

Separations or Extractions for Your Specific Goals

  • Rapid process development service from consult to validation 
  • Separations or Extractions for Your Specific Goals
  • Continually and Instantly Separate Your Brine Wash
  • Cleanly Separate Water from Hydrocarbon Solvents
  • Eliminate the Settling Tank From Your LLE Process
  • Separations for Your Specific Goals
  • Easy to Use Plug and Run Platform
  • Low Cost Up Front and In Operation
  • Lab to Plant Scale Available
  • Already in Operation in Other Industries

Separations or Extractions for Your Specific Goals

  • Rapid process development service from consult to validation 
  • Separations or Extractions for Your Specific Goals
  • Continually and instantly separate your brine wash
  • Cleanly separate water from hydrocarbon solvents
  • Eliminate the settling tank from your LLE process
  • Easy to Use Plug and Run Platform
  • Low Cost Up Front and In Operation
  • Lab to Plant Scale Available
  • Already in Operation in Other Industries
zaiput up close

Multi Stage & Single Stage Models and More Information

Zaiput separators are highly scalable modules, allowing for lab-scale product development, small production runs, or full-scale industrial plant applications. Separation in the Zaiput separator is an interfacial phenomena, not gravity-based. Therefore, the Zaiput separators can be used with any fluid mixture, regardless of their density difference.

ms200

Multi-Stage Extraction Platform

The countercurrent, highly efficient Zaiput multi-stage extraction platform allows for continuous processing, expandable resolution, and unlimited refinement possibilities.

Single Stage Z-Fox Platform

A plug-and-play platform for straightforward single stage separations, from benchtop to industrial scale.

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Talk to the SciPhy Team

GETTING STARTED WITH ZAIPUT

STEP 1

DISCOVERY

Our teams work together to determine the perfect application of Zaiput for your process goals.

STEP 2

PROCESS DEVELOPMENT

Zaiput experts deploy the proprietary CAO-LLE platform to rapidly select the best solvent system for your specific separation, using real-world separation testing.

STEP 3

OPTIMIZATION

Final equipment sizing and design is determined for your unique facility needs.

STEP 4

IMPLEMENTATION

Your complete Zaiput LLE system is assembled and integrated into your facility by experienced technicians.

STEP 5

TRAINING AND ONGOING SUPPORT

Your team is fully trained on operation of the system, and can call on our team for support as you begin working with this platform. New separations, or changes in feedstock? All of our services are available to you on an ongoing basis to assure success.

Features and Advantages

Highly Cost Effective

Zaiput separators come at a low up front cost compared with other technologies, and reduce operating costs thanks to minimal maintenance and highly efficient performance.

Modular and Integrateable Process

These systems can be easily used and integrated within either a batch or a continuous process. Processors can also start with SEP-10 or other smaller options, and directly scale up capacity without impacting process.

Non-Damaging to Product

Instead of using agitation to form microdroplets, Zaiput Liquid-Liquid separators continuously mix in-line using a high surface area flow path and static mixers which are easily tailored to your process.

Small and Manageable

The small footprint of these systems in combination with thier ease of use lends itself towards the intensified, modular production plant of the future.

Safe for Operators

With no electricity required, no headspace, and minimal internal volume, Zaiput separators are an inherently safe option

Environmentally Friendly

These devices have excellent separation performance and high extraction efficiency, reducing solvent and electrical consumption. 

How it Works - Extraction

In the Zaiput multi-stage extraction platform, interstage pumps convey process fluids between stages counter-currently. The standard MS-10 comes with 5 extraction stages and SEP-10 separation modules, but is easily scaled with the use of SEP-200 or SEP-3000 modules, or by adding another MS-10 platform. Stages can be added or removed to fit specific process needs.

How It Works - Separations

SEP_diagram_v6

Separation in the Zaiput separator is an interfacial phenomena, not gravity-based. Therefore, the Zaiput separators can be used with any fluid mixture, regardless of their density difference.

  • When a stream composed of two phases enters the separator, one phase will have an affinity for the membrane and fill the pores (this is referred to as the “wetting” phase), and the other phase will be repelled and will not fill the pores (this is referred to as the “non-wetting” phase).
  • Once the membrane pores are filled with the wetting phase, a pressure differential is applied between the two sides of the membrane. This pressure differential is finely adjusted by Zaiput’s patented internal pressure controller to apply just enough pressure to “push” the wetting phase without forcing the non-wetting phase through the pores (see figure). The separator is designed to maintain a constant pressure differential across the designated flow rates even when conditions are fluctuating. As a result, the separator can be used as a “plug-and-play”, modular unit.
  • A key aspect of the technology is that it exploits differences in wettability and surface forces to accomplish the separation; as a result, the device can separate liquids with the same density and emulsions with continuous operation.

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